Automatic BDU Assembly-Test line
This line is an automated assembly and testing production line for Battery Disconnect Units (BDU) used in new energy vehicles, enabling digital flexible manufacturing. The line integrates core functions such as material delivery, component assembly, flexible wire harness insertion, automatic screw fastening, PCBA functional testing, CCD inspection, finished product FCT testing, airtightness testing, and RID electronic tag virtual product barcoding. It also supports automatic uploading of material information and torque data to the MES system, achieving full-process digital control from component to finished product.
Product application areas
Main Parameters:
– Capacity: 40 PCS/H (24,000 units/month – double shift)
– Yield: 99.9%
– Compatible: 112‑PIN / 196‑PIN

Core Technologies:

– Precision fastening with monitoring
– AGV real‑time material transport
– Vision‑based incoming material inspection
– Performance test system
– Whole‑line MES – full traceability

Application: Fully automatic BDU assembly & test line – real‑time dashboards – full parameter traceability


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M/WhatsApp: +86-135 1084 6501
Skype: info_433227
Email: david.cao@bright-ai.com
Address: No. 6 Baoye Road, Shangwei Village, Zhangkengjing Community, Guanhu Street, Longhua District, Shenzhen, China